Best Embroidered Caps

4 Caps on a light green background

The perfect embroidered cap is your go-to accessory if you want to make a fashion statement or promote your brand. From trucker hats to visors, the styles are endless. And with various materials like cotton, polyester, wool, and acrylic, there’s a cap for every preference.

Brands like Richardson, Flexfit, and Valucap offer an array of designs to choose from. But it’s not just about picking a cap; it’s also about taking care of it. Hand wash them with mild detergent, dry them properly to maintain their shape, and watch for loose threads. With the proper care, your cap can last a long time.

Now, you might be wondering about the cost of embroidering a hat or making a custom one. Don’t worry; we’ve got you covered. Our focus here is to guide you through the world of the best-embroidered caps.

Let’s dive in!

Maroon crown and black bill with white mesh baseball cap.
Firefighters, our heroes that protect us 24-7, deserve to wear the best-embroidered caps in the country.

How much does it cost to get hats embroidered?

You’ll be pleasantly surprised that getting a hat embroidered doesn’t have to break the bank, with prices ranging from a budget-friendly $6.99 up to $35.25. This allows you to showcase your unique style or promote your brand without worrying about costs.

Whether looking for the best cap company to customize your hat or considering investing in the best-personalized caps to expand your wardrobe, costs vary widely. Companies like Northwest Custom Apparel offer a range of quality embroidered caps to suit different budgets.

Prices can depend on the complexity of the design, the number of colors used, and the brand of the cap. But regardless of your budget, there’s an embroidered cap for you.

Selecting the Material for the Best Embroidered Caps

Choosing the right material for your custom hat is crucial to ensure comfort and durability and showcase your embroidered design in the best possible way. When searching for “embroidery hats near me, “consider the various materials available for custom embroidered hats.

Some popular options include cotton, polyester, wool, and acrylic. Each material has unique properties that suit different situations and preferences. For example, cotton is known for its breathability and comfort, while polyester offers moisture-wicking capabilities and durability. Wool provides warmth, making it perfect for colder months, and acrylic is lightweight and easy to care for.

To choose the best custom embroidered hats for your needs, think about the intended use and your personal preferences. Cotton and cotton blends are ideal for casual and everyday wear, while polyester and performance materials are better suited for sports and outdoor activities. If you’re looking for a more luxurious feel, wool or wool-blend custom embroidery hats may be the perfect choice.

Regardless of your preference, always opt for high-quality materials to ensure that your custom embroidered caps look great and stand the test of time.

Customization options to create the best-embroidered caps

You’ll want to explore various customization options that showcase your unique style and personality to create the perfect custom hat. When it comes to custom embroidered flat caps, consider working with a hat embroidery service that offers a wide range of design options and materials. This way, you can create a one-of-a-kind hat that reflects your taste and preferences.

Additionally, look for a company that offers fast custom hats so you can show off your new headwear as soon as possible. Embroidered hat’s custom designs can elevate the look of your hat and make it stand out from the crowd. Choose a reputable company like Yupong with a history of producing high-quality products to ensure you receive the best custom hat embroidery.

Take the time to browse their portfolio and read customer reviews to ensure you’re working with a company that consistently delivers the best results. By selecting the right provider and taking advantage of the various customization options available, you’ll end up with a hat that looks great and represents your style and brand.

black police caps
Law Enforcement and Sheriff’s Department require bold embroidery so they can be seen from 20 feet away

Other Best Embroidered Caps Brands

In addition to the brands mentioned earlier, you’ll find other fantastic options for custom-embroidered hats that suit your unique style and preferences. These brands offer a wide variety of embroidered hats, including men’s embroidered hats, custom monogram hats, stitched logo hats, and hats with embroidery.

By exploring these options, you can find the perfect hat for your needs to promote your business, support your favorite sports team, or make a fashion statement. When searching for the best-embroidered cap brands, consider factors such as the quality of the embroidery, the materials used, and the overall design of the hat.

Many brands offer customization options, allowing you to create a hat that reflects your personality and style. With so many options available, you will find the perfect embroidered hat to showcase your individuality or promote your brand. So, dive into the world of custom embroidered hats and discover the unique styles and designs that await you.

How much does it cost to have a custom hat made?

Depending on the style, material, and level of customization, you can expect to shell out anywhere from $10 to over $30 for a custom-made hat. If you’re looking for a basic embroidered cap, you might only need to spend around $10. But if you want a high-quality material like wool or a complex design, your cost could easily exceed $30.

Keep in mind bulk orders often come with discounts, so you might save if you’re buying for a team or event. Also, some vendors offer free shipping or other perks that can offset the cost. Don’t forget to factor in the customization price, as embroidery or printing your logo or design will add to the total.

Northwest Custom Apparel has the best-embroidered Caps

Northwest Custom Apparel won’t disappoint with its impressive range of styles and detailed embroidery work regarding top-quality custom hats.

Their hats are made with premium cotton, polyester, and acrylic, tailored to suit your style and comfort. You can customize your hat with your desired logo or design, turning it into a unique piece that stands out.

Whether you prefer the classic trucker hat, stylish dad cap, or cozy beanie, they’ve got you covered. They also offer different closure types, fabric blends, and hat structures.

Their prices are pretty reasonable, ranging from $9.45 to $24.95. With Northwest Custom Apparel, you’re getting a hat and a piece of wearable art that complements your wardrobe or promotes your brand.

Northwest Custom Apparel is an Alternative to Custom Ink

Imagine having a personalized hat that looks great and holds value to you; that’s precisely what you can expect from Northwest Custom Apparel, a fantastic alternative to Custom Ink.

You’ll find an array of styles, materials, and customization options. You’re covered if you’re after a trucker hat, a dad cap, or a beanie. You can choose from cotton, polyester, wool, or acrylic materials. Plus, the customization options let you create a cap representing your personal style or brand.

But it’s not just about the product. Northwest Custom Apparel also provides excellent customer service, ensuring you’re guided through every step of the process.

So, why not give it a shot? You might find your perfect embroidered cap.

Northwest Custom Apparel is the best alternative to Printify

Looking for a top-notch alternative to Printify? You’ve hit the jackpot with Northwest Custom Apparel. They offer various custom embroidered caps, from traditional baseball caps to trendy dad hats.

You’ll find hats in various materials like cotton, polyester, wool, and acrylic, all waiting to be personalized with your unique design. You can even choose from multiple brands like Richardson, Flexfit, and Carhartt.

They offer various sorting options to help you find the perfect cap. And the cherry on top? Northwest Custom Apparel provides excellent cap care tips, ensuring your embroidered cap stays in great shape.

So, why wait? It’s time to showcase your style and brand with Northwest Custom Apparel.


So, you’ve got a good handle on embroidered caps now. Whether you’re into trucker hats or dad caps, remember to take proper care of them. Hand-wash and avoid machines. Also, keep an eye out for loose threads.

Brands like Richardson, Flexfit, and Valucap are great places to start. So, go ahead and pick your favorite design. With the right care, your cap will stay sharp for years!

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Antonio Massey

Production Team: Folder

Antonio Massey recently joined NWCA in June of 2022. His role on the Production Team has greatly improved our processes and productivity. Antonio is always willing to lift heavy boxes or help his co-workers during busy times. In his free time, he enjoys playing with his dog and mastering video games.


Alicia Wada

Shipping Clerk

Alicia Wada is passionate about helping her co-workers at Northwest Custom Apparel in any way that she can. She works in our Shipping and Logistics department. Alicia, who goes by Ali, has a bachelor’s degree in Applied Mathematics. She lived in Japan for ten years and recently brought her family to America in 2019. She is interested in learning crafts and textile art from around the world.


Erik Mickelson


Erik Mickelson’s position as Manager is more than a job, it’s a passion. It’s always fun and exciting because he enjoys marketing, computers, and coming up with innovative ideas to help NWCA grow. He majored in accounting and finance at Washington State University, graduating in 1996, and returned to school to obtain his Master of Business from WGU, graduating in 2016. Erik continually strives to advance his education through podcasts, audiobooks, and industry tradeshows. He is married to a remarkable and caring wife named Wendy, a Registered Nurse, with whom he shares his many hobbies and a love for the outdoors.



Ruth Nhoung

Production Manager

Ruth Nhoung is our Production Manager and Northwest Custom Apparel is lucky to have her. Thanks to her vast knowledge of machine embroidery and dedication to creating a comfortable and supportive work environment, the production plant runs smoothly and customers are pleased with our work. She is a loving mother and grandmother and enjoys spending quality time with her siblings. She says, “I love everything about Northwest Custom Apparel: the people, the atmosphere, the work, and the customers. I love what I do and I embrace all of NWCA’s core values”.


Steve Deland

Art Director

Steve Deland has been our amazing Artist since 2017. He loves working at Northwest Custom Apparel because he appreciates the goal-oriented, progressive-thinking management style. He is most passionate about his art, which includes scroll saw woodwork, and his five grandchildren.



Taylar Hanson


Taylar Hanson is a highly acclaimed Saleswoman at Northwest Custom Apparel. She has a BA in Apparel, Merchandising, Design, and Textiles from Washington State University. “Go Cougs!” The best part of Taylar’s job is getting to work with longtime customers who trust us to do the best work and take care of their needs. She is passionate about appreciating nature, traveling, and spending time with friends and family.


Nika Lao


Nika Lao is very knowledgeable in how the business is ran because she began as an Embroidery Machine Operator and has worked hard to become the excellent and personable saleswoman she is today. She enjoys the stress-free environment and the many chances to connect with her co-workers over potlucks, BBQs, and bowling parties. Nika is a proud sister of two highly successful brothers and can boast mastering three languages herself: Khmer, Thai, and English. She is an avid camper, enjoys going to farmer markets, and loves cooking.


Bradley Wright


Bradley Wright has been a vital team member of NWCA since 2017. As our accountant and knower-of-all-things, Bradley is proud to work closely with his wonderful colleagues. He studied at the University of Washington. These days he dedicates his free time to his new house.


Dominic Nguyen

DTG Operator

Dominic Nguyen recently joined our Direct-To-Garment department. He says he loves the family work environment at Northwest Custom Apparel. In his free time, Dom likes to listen to music, hangout with friends, and play video games. He comes from a very big family which can be very chaotic at times, but is always exciting.


Sothea Tann

Production Team: Trimmer

Sothea Tann recently joined the Production Team in 2022. She finds Northwest Custom Apparel to be a good working environment with helpful and friendly staff. In her free time, Sothea spends quality time with her family and, overall, focuses on a peaceful and happy lifestyle.


Brian Beardsley

DTG Supervisor

Brian Beardsley has been with Northwest Custom Apparel since 2018. He is our DTG Supervisor. Brian loves that he gets to work with high-tech machines in a fun atmosphere. He has a bachelor’s degree in Graphic Design. He said, “I always wanted to create visually interesting assets in a variety of mediums”. In his free time, he enjoys building and painting models, playing video games, designing, and playing his guitar.


UT Tri Tran

Embroidery Machine Operator

UT Tri Tran loves Northwest Custom Apparel so much that, although she has already retired after a long career in machine embroidery operations, she is happy to return part time. She says, “I love the family style work environment and how everyone shares food, laughter, and fun on a regular basis.” In her free time she is dedicated to living a healthy and peaceful lifestyle with her friends and family.



Embroidery Machine Operator

BunsereytheavyHoeu, who goes by Theavy, won our Operator of the Year in 2021. She takes on many roles in the production team. She says, “These are not my co-workers, these are my family! I cherish all the memories we make together”. When she goes home to be with her family, she makes the most of her time with them by holding family get-togethers and even karaoke competitions.


Sreynai Meang

Embroidery Machine Operator

SreynaiMeang is a hard-working Machine Operator. She is most passionate about helping people. Sreynai, who goes by Nai, likes to exercise in her free time and talk with her family in Cambodia.


Kanha Chhorn

Embroidery Machine Operator

Kanha Chhorn has been an Embroidery Operator with Northwest Custom Apparel since 2018. She is delightful and always makes everyone smile and laugh. Kanha takes on additional tasks that allow us to exceed our customers’ expectations. In her free time, she can be found at her local temple or spending quality time with her family and friends.


Savy Som

Embroidery Machine Operator

SavySom is one of our Machine Operators who is passionate about embroidery and sewing. She enjoys working at NWCA because of its flexibility. She has two teenage sons and loves spending time with her family on the weekends.



Embroidery Machine Operator

SorphornSorm has been a Machine Operator since 2011. One of her four sisters works here as well. Her other relatives are in Cambodia. In her free time, Sorphorn studies English, listens to music, and enjoys exercising.


Jim Mickelson


Jim Mickelson, after a successful career with a major oil company, founded Northwest Embroidery in 1977. This was the first commercial embroidery in the Pacific Northwest. Over the years, Jim has become the guru of embroidery never refusing to answer a question or offer advice to his fellow embroiders. Jim and his wife Leeanna raised four wonderful children who went on to successful business careers.

Northwest Custom Apparel
Northwest Custom Apparel
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Janice Herron
Janice Herron
Love their amazing customer service! From ordering over the phone, through email, or in person at Northwest Custom Apparel, everyone is very helpful, and very nice! Always! We have been ordering our apparel for our local small business through them for many years! Thank you Thank you!
Morgan Pero
Morgan Pero
Excellent people, products and customer service!
Drew Halverson
Drew Halverson
Great product offerings/results, swift communication, and helpful staff. Highly recommend!
Tim s
Tim s
Northwest Custom apparel always does great work! We have been a customer for over 25 years and are always satisfied with the products we get!!
NW Custom Apparel treats us like we’re their only customer! Everyone is always so friendly and helpful. They’re great!
Randy Birch
Randy Birch
We us Northwest Custom Apparel for our work shirts and they are incredible. The staff is super friendly, the quality of workmanship is outstanding and they stand by the work they do. I love this place.
Heidi Christiansen
Heidi Christiansen
The company I work for has been buying custom apparel for the team members for years now. We love working with NW Custom Apparel because the process is easy, delivery is timely, and materials are high quality. Anytime I’ve ever had an issue, they’re quick to resolve it. We’ve purchased both embroidered items and DTG graphic tees. We’ve purchased blankets, shirts, jackets, hoodies, etc. Everything ends up looking super professional, and our team members always have positive things to say. Ally is always there at the warehouse with a smile and a friendly greeting when I pick up materials. She is so helpful and respectful. Taylar is a wonderful customer service rep. I’ve sent her some complicated orders—like 20 different items with all different colorways and styles or 150 items with three different styles—and she is so good at getting everything just right. I plan to continue purchasing from NW Custom for high-quality custom apparel.
Hoa DeBusk
Hoa DeBusk
Have used them for years. Knowledgeable team that is always so helpful in recommending options or creating designs. Great quality too for embroidery or digital prints. Very happy with them as a vendor.
Stacey Perez
Stacey Perez
We use Northwest Custom Apparel for all of our professional embroidery needs for the orthodontic office I work at. They do great work, are quick and have never missed a deadline. Highly recommend if you need any custom apparel needs.