Direct to Garment Printing

In Washington Direct to Garment Printing

Choosing a Right Direct to Garment DTG Printing 

DTG printing is an excellent option for businesses looking to create high-quality, long-lasting prints. DTG printing offers a cost-effective solution that produces vibrant and detailed images on cotton-based fabrics. It also provides an eco-friendly alternative to traditional printing methods. DTG screen printing last longer than other types of printing, making them more durable and cost-effective in the long run.

Direct-to-garment printing DTG
dtg t-shirt printing

What Is DTG T-Shirt Printing?

DTG printing, or Direct to Garment t-shirt printing services, is an increasingly popular method of customizing garments. It involves a digital printer that prints directly on the garment’s fabric. This process allows for quick turnaround times, shorter print runs, and intricate designs with multiple colors.

DTG printing offers many advantages over traditional screen printing methods, such as faster production time, more intricate details, and fewer restrictions on the color amount. It also provides cost savings as there are fewer setup costs associated with DTG printing than screen printing. Hence, DTG printing is an attractive option for businesses looking to customize their garments quickly and affordably.

What Type Of Designs Work Best With DTG

DTG printing is an excellent option for those who want their artwork reproduced in full color without the extra setup costs associated with screen dtg printing.

dtg printing work seattle
eco friendly dtg

Direct to Garment Printing is Eco-Friendly

DTG printing is relatively environmentally friendly compared to other methods. Direct to garment printing inks are non-toxic inks with no solvents or chemical treatments. In addition, DTG printing eliminates the need for plates, screens, and films, which require toxic chemicals for cleaning.

A Comprehensive Guide to High-Quality, Versatile, and Sustainable Custom Apparel Creation

 Introduction to DTG Printing

DTG printing, or Direct-to-Garment printing, has revolutionized the way we customize and print designs on clothing. Unlike traditional methods, DTG printing allows for high-quality, detailed prints directly onto fabrics, opening up a world of possibilities for personalized NW Custom apparel.

Advantages of DTG Printing

High-Quality Printing

DTG printing excels in producing vibrant, detailed designs with a soft feel on the fabric. The technology allows for intricate patterns and color gradations that may be challenging with other printing methods.

Versatility in Design

With DTG printing, there are minimal restrictions on design complexity. This method is perfect for intricate graphics, photorealistic images, and even subtle gradients, providing a wide range of design options.

Cost-effective for Small Runs

Unlike traditional screen printing which involves extensive setup costs, DTG printing is cost-effective for small batches. This makes it an attractive option for businesses and individuals looking to print limited quantities of customized apparel.

How DTG Printing Works

Overview of the Process

DTG printing involves loading a garment onto a specialized printer that directly applies water-based inks to the fabric. The process is highly detailed, allowing for precise reproduction of digital designs.

Comparison with Traditional Printing Methods

A brief comparison with traditional methods highlights the efficiency and speed of DTG printing, especially for smaller orders with intricate designs.

Choosing the Right Fabric for DTG Printing

While DTG printing is versatile, the type of fabric matters. Cotton fabrics generally yield the best results, but advancements in technology have improved printing on polyester and blends. DTG printing can also be adapted for specialty fabrics like denim or spandex, expanding its application beyond standard cotton garments.

Preparing Designs for DTG Printing

Optimal file formats and resolutions ensure the best printing results. Understanding these technical aspects is crucial for achieving the desired outcome. An overview of color considerations, including the use of RGB color mode and the importance of color accuracy in design files.

DTG Printing Machines and Equipment

An exploration of the various types of DTG printers available, catering to different production scales and requirements. Proper maintenance ensures the longevity and efficiency of DTG printers. Regular cleaning and upkeep are essential for optimal performance.

Common Challenges in DTG Printing

Color Matching

Achieving accurate color reproduction can be challenging. Strategies for overcoming color-matching issues and producing consistent results.

Printing on Dark Fabrics

While DTG printing excels on light-colored fabrics, printing on dark garments requires additional considerations. Techniques for ensuring vibrant prints on dark backgrounds.

Sustainability in DTG Printing

The eco-friendly aspect of DTG printing, particularly the use of water-based inks, contributes to a more sustainable approach to garment decoration. Compared to traditional methods, DTG printing in Washington DC generates less waste as it doesn't require screens or excess inks for setup.

DTG Printing in the Fashion Industry

Custom Apparel

The role of DTG printing in the fashion industry, enabling the creation of unique and personalized clothing items. An exploration of current trends in printed fashion, showcasing the influence of DTG technology on design possibilities.

Future Innovations in DTG Printing

A glimpse into the future of DTG printing, including potential technological advancements that could further enhance the capabilities of this printing method. Anticipated developments in the industry, such as improvements in ink formulations, faster printing speeds, and enhanced color gamuts.


In conclusion, DTG printing stands as a powerful and versatile method for creating customized and high-quality apparel. Its advantages in design flexibility, cost-effectiveness, and sustainability make it a preferred choice for many businesses and individuals alike.


  1. Is DTG printing suitable for all types of fabrics?

    • DTG printing works best on cotton fabrics, but advancements allow for printing on various materials, including polyester and specialty fabrics.
  2. How do I ensure accurate color reproduction in DTG printing?

    • Optimal file formats, resolution, and color accuracy in design files are crucial for achieving accurate color reproduction.
  3. Are there limitations to the complexity of designs in DTG printing?

    • No, one of the strengths of DTG printing is its ability to handle intricate and complex designs with ease.
  4. What maintenance is required for DTG printers?

    • Regular cleaning and upkeep of DTG printers are essential for maintaining optimal performance.
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Antonio Massey

Production Team: Folder

Antonio Massey recently joined NWCA in June of 2022. His role on the Production Team has greatly improved our processes and productivity. Antonio is always willing to lift heavy boxes or help his co-workers during busy times. In his free time, he enjoys playing with his dog and mastering video games.


Alicia Wada

Shipping Clerk

Alicia Wada is passionate about helping her co-workers at Northwest Custom Apparel in any way that she can. She works in our Shipping and Logistics department. Alicia, who goes by Ali, has a bachelor’s degree in Applied Mathematics. She lived in Japan for ten years and recently brought her family to America in 2019. She is interested in learning crafts and textile art from around the world.


Erik Mickelson


Erik Mickelson’s position as Manager is more than a job, it’s a passion. It’s always fun and exciting because he enjoys marketing, computers, and coming up with innovative ideas to help NWCA grow. He majored in accounting and finance at Washington State University, graduating in 1996, and returned to school to obtain his Master of Business from WGU, graduating in 2016. Erik continually strives to advance his education through podcasts, audiobooks, and industry tradeshows. He is married to a remarkable and caring wife named Wendy, a Registered Nurse, with whom he shares his many hobbies and a love for the outdoors.



Ruth Nhoung

Production Manager

Ruth Nhoung is our Production Manager and Northwest Custom Apparel is lucky to have her. Thanks to her vast knowledge of machine embroidery and dedication to creating a comfortable and supportive work environment, the production plant runs smoothly and customers are pleased with our work. She is a loving mother and grandmother and enjoys spending quality time with her siblings. She says, “I love everything about Northwest Custom Apparel: the people, the atmosphere, the work, and the customers. I love what I do and I embrace all of NWCA’s core values”.


Steve Deland

Art Director

Steve Deland has been our amazing Artist since 2017. He loves working at Northwest Custom Apparel because he appreciates the goal-oriented, progressive-thinking management style. He is most passionate about his art, which includes scroll saw woodwork, and his five grandchildren.



Taylar Hanson


Taylar Hanson is a highly acclaimed Saleswoman at Northwest Custom Apparel. She has a BA in Apparel, Merchandising, Design, and Textiles from Washington State University. “Go Cougs!” The best part of Taylar’s job is getting to work with longtime customers who trust us to do the best work and take care of their needs. She is passionate about appreciating nature, traveling, and spending time with friends and family.


Nika Lao


Nika Lao is very knowledgeable in how the business is ran because she began as an Embroidery Machine Operator and has worked hard to become the excellent and personable saleswoman she is today. She enjoys the stress-free environment and the many chances to connect with her co-workers over potlucks, BBQs, and bowling parties. Nika is a proud sister of two highly successful brothers and can boast mastering three languages herself: Khmer, Thai, and English. She is an avid camper, enjoys going to farmer markets, and loves cooking.


Bradley Wright


Bradley Wright has been a vital team member of NWCA since 2017. As our accountant and knower-of-all-things, Bradley is proud to work closely with his wonderful colleagues. He studied at the University of Washington. These days he dedicates his free time to his new house.


Dominic Nguyen

DTG Operator

Dominic Nguyen recently joined our Direct-To-Garment department. He says he loves the family work environment at Northwest Custom Apparel. In his free time, Dom likes to listen to music, hangout with friends, and play video games. He comes from a very big family which can be very chaotic at times, but is always exciting.


Sothea Tann

Production Team: Trimmer

Sothea Tann recently joined the Production Team in 2022. She finds Northwest Custom Apparel to be a good working environment with helpful and friendly staff. In her free time, Sothea spends quality time with her family and, overall, focuses on a peaceful and happy lifestyle.


Brian Beardsley

DTG Supervisor

Brian Beardsley has been with Northwest Custom Apparel since 2018. He is our DTG Supervisor. Brian loves that he gets to work with high-tech machines in a fun atmosphere. He has a bachelor’s degree in Graphic Design. He said, “I always wanted to create visually interesting assets in a variety of mediums”. In his free time, he enjoys building and painting models, playing video games, designing, and playing his guitar.


UT Tri Tran

Embroidery Machine Operator

UT Tri Tran loves Northwest Custom Apparel so much that, although she has already retired after a long career in machine embroidery operations, she is happy to return part time. She says, “I love the family style work environment and how everyone shares food, laughter, and fun on a regular basis.” In her free time she is dedicated to living a healthy and peaceful lifestyle with her friends and family.



Embroidery Machine Operator

BunsereytheavyHoeu, who goes by Theavy, won our Operator of the Year in 2021. She takes on many roles in the production team. She says, “These are not my co-workers, these are my family! I cherish all the memories we make together”. When she goes home to be with her family, she makes the most of her time with them by holding family get-togethers and even karaoke competitions.


Sreynai Meang

Embroidery Machine Operator

SreynaiMeang is a hard-working Machine Operator. She is most passionate about helping people. Sreynai, who goes by Nai, likes to exercise in her free time and talk with her family in Cambodia.


Kanha Chhorn

Embroidery Machine Operator

Kanha Chhorn has been an Embroidery Operator with Northwest Custom Apparel since 2018. She is delightful and always makes everyone smile and laugh. Kanha takes on additional tasks that allow us to exceed our customers’ expectations. In her free time, she can be found at her local temple or spending quality time with her family and friends.


Savy Som

Embroidery Machine Operator

SavySom is one of our Machine Operators who is passionate about embroidery and sewing. She enjoys working at NWCA because of its flexibility. She has two teenage sons and loves spending time with her family on the weekends.



Embroidery Machine Operator

SorphornSorm has been a Machine Operator since 2011. One of her four sisters works here as well. Her other relatives are in Cambodia. In her free time, Sorphorn studies English, listens to music, and enjoys exercising.


Jim Mickelson


Jim Mickelson, after a successful career with a major oil company, founded Northwest Embroidery in 1977. This was the first commercial embroidery in the Pacific Northwest. Over the years, Jim has become the guru of embroidery never refusing to answer a question or offer advice to his fellow embroiders. Jim and his wife Leeanna raised four wonderful children who went on to successful business careers.