From Pixels to Wardrobe The Vibrant World of DTG Printing and Its Fashion Frontier

Wardrobe The Vibrant World of DTG Printing and Its Fashion Frontier

Digital-to-Garment (DTG) printing & NW Custom Apparel has emerged as a revolutionary force in the printing industry, transforming the way we produce customized apparel and merchandise. In this comprehensive guide, we will explore the ins and outs of DTG printing, from its basic principles to its wide-ranging applications and future prospects.

In recent years, digital-to-garment (DTG) printing and NW Custom Apparel have grown significantly, revolutionizing the custom printing industry. DTG printing has risen up to the plate as companies and people look for more individualized and superior printing options. This page explores various aspects of dye-sublimation printing, including information on its uses, benefits, and effects on different sectors.

What is DTG Printing?

Direct-to-garment (DTG) printing is a modern technology that enables the direct transfer of designs onto fabrics. DTG printing makes the procedure simpler than traditional printing techniques, which require several layers and stages, and allows for the direct transfer of complex graphics onto clothing. Screen printing and heat transfer are common traditional printing techniques that can be costly and potentially damage accurate design details. However, DTG printing does away with the necessity for screens and transfers, guaranteeing a smooth and high-resolution result.

Advantages of DTG Printing

The capacity of DTG printing to reproduce bright and complicated designs with outstanding precision is one of its main advantages. DTG printing is also a great option for people and companies who want to produce customized products at a reasonable cost in smaller numbers, as it does not require a minimum order quantity.

Overview of the Printing Process

With DTG printing, specific printers with cutting-edge inkjet technology are used. The soft and long-lasting print produced by these printers is achieved by directly applying water-based inks to clothing. The digital design must first be prepared before it is put into the DTG printer for accurate application. The DTG printer itself, water-based fabric inks, and a pretreatment solution for fabric preparation are essential parts of a DTG printing setup. Understanding the function of every element is essential to getting the best outcomes and guaranteeing the durability of the printed design.

Comparisons with Other Printing Technologies

DTG printing stands out in comparison to other printing technologies due to its simplicity and efficiency. Unlike screen printing, which requires the creation of screens for each color in a design, DTG printing can reproduce full-color images without the need for multiple layers or complex setups.

Benefits of DTG Printing

DTG printing excels in delivering high-quality prints with intricate details and a wide spectrum of colors. The technology allows for the accurate reproduction of even the most complex designs, ensuring that the final product meets the expectations of both businesses and consumers. Traditional printing methods often incur setup costs, especially for small-scale orders. DTG printing eliminates these setup costs, making it a cost-effective solution for printing small quantities or individual items. Businesses can now offer custom designs without worrying about large minimum order requirements.

Applications of DTG Printing

The fashion industry has embraced DTG printing for its ability to bring creative designs to life on various fabric types. From t-shirts and hoodies to dresses and accessories, DTG printing opens up endless possibilities for designers and fashion enthusiasts. DTG printing is not limited to clothing; it extends to a wide range of merchandise. Items such as tote bags, mugs, and phone cases can be customized with ease, catering to the growing demand for unique and personalized products. While garments are the primary canvas for DTG printing, advancements in technology have expanded its capabilities to include printing on various materials. Canvas, leather, and even wood can now be adorned with vibrant and lasting prints, showcasing the versatility of DTG printing.

Choosing the Right DTG Printer

When starting a digital printing firm or going it alone, choosing the correct DTG printer is essential. To guarantee a perfect printing experience, factors including print quality, speed, and maintenance needs should be carefully examined. The DTG printing market is dominated by a few trustworthy brands, each of which has its own special features and skills. Potential customers can make well-informed judgments based on their unique needs and financial limits by researching the products offered by companies like Epson, Brother, and Kornit. While selecting a DTG printer, it is crucial to understand the particular requirements of a printing process. Choosing a printer based on your demands will guarantee long-term satisfaction and optimal performance, whether you’re concentrating on high-volume manufacturing or niche customization. NW custom apparel provides you best quality prints on you demand feel free to ask whatever you want.

DTG printing is a dynamic sector where print quality, speed, and efficiency are always being improved by technical breakthroughs. Observing new technologies guarantees that enterprises maintain a lead and capitalize on the most recent advancements. With the increasing popularity of personalization, the DTG printing market is expected to increase significantly. Businesses and entrepreneurs who are considering DTG printing as an internal resource or as a service can take advantage of the growing market for customized and distinctive goods. In addition to small-scale advancements, the DTG printing sector is seeing revolutionary breakthroughs. These developments, which range from interaction with augmented reality to sustainable ink alternatives, have the potential to drastically change the digital printing scene going forward.

DTG Printing vs. Other Printing Methods

The advantages and disadvantages of each common printing technique can be better understood by contrasting DTG printing with screen printing and dying. Businesses are better equipped to make decisions based on their unique needs when they are aware of these distinctions. Every printing technique has advantages and disadvantages. Examining the benefits and drawbacks of screen printing, DTG printing, and other methods enables people and companies to consider their alternatives and select the best course of action for their particular requirements. It’s important to know whether to use DTG printing over alternative techniques because it works well in some situations. A project’s suitability for DTG printing depends on a number of factors, including order quantity, turnaround time, and print complexity.


In conclusion, DTG printing has revolutionized the world of custom printing, offering a versatile, high-quality, and environmentally conscious solution for businesses and individuals alike. As technology continues to evolve, the potential for growth in the DTG printing industry is substantial, with exciting innovations on the horizon.

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Antonio Massey

Production Team: Folder

Antonio Massey recently joined NWCA in June of 2022. His role on the Production Team has greatly improved our processes and productivity. Antonio is always willing to lift heavy boxes or help his co-workers during busy times. In his free time, he enjoys playing with his dog and mastering video games.


Alicia Wada

Shipping Clerk

Alicia Wada is passionate about helping her co-workers at Northwest Custom Apparel in any way that she can. She works in our Shipping and Logistics department. Alicia, who goes by Ali, has a bachelor’s degree in Applied Mathematics. She lived in Japan for ten years and recently brought her family to America in 2019. She is interested in learning crafts and textile art from around the world.


Erik Mickelson


Erik Mickelson’s position as Manager is more than a job, it’s a passion. It’s always fun and exciting because he enjoys marketing, computers, and coming up with innovative ideas to help NWCA grow. He majored in accounting and finance at Washington State University, graduating in 1996, and returned to school to obtain his Master of Business from WGU, graduating in 2016. Erik continually strives to advance his education through podcasts, audiobooks, and industry tradeshows. He is married to a remarkable and caring wife named Wendy, a Registered Nurse, with whom he shares his many hobbies and a love for the outdoors.



Ruth Nhoung

Production Manager

Ruth Nhoung is our Production Manager and Northwest Custom Apparel is lucky to have her. Thanks to her vast knowledge of machine embroidery and dedication to creating a comfortable and supportive work environment, the production plant runs smoothly and customers are pleased with our work. She is a loving mother and grandmother and enjoys spending quality time with her siblings. She says, “I love everything about Northwest Custom Apparel: the people, the atmosphere, the work, and the customers. I love what I do and I embrace all of NWCA’s core values”.


Steve Deland

Art Director

Steve Deland has been our amazing Artist since 2017. He loves working at Northwest Custom Apparel because he appreciates the goal-oriented, progressive-thinking management style. He is most passionate about his art, which includes scroll saw woodwork, and his five grandchildren.



Taylar Hanson


Taylar Hanson is a highly acclaimed Saleswoman at Northwest Custom Apparel. She has a BA in Apparel, Merchandising, Design, and Textiles from Washington State University. “Go Cougs!” The best part of Taylar’s job is getting to work with longtime customers who trust us to do the best work and take care of their needs. She is passionate about appreciating nature, traveling, and spending time with friends and family.


Nika Lao


Nika Lao is very knowledgeable in how the business is ran because she began as an Embroidery Machine Operator and has worked hard to become the excellent and personable saleswoman she is today. She enjoys the stress-free environment and the many chances to connect with her co-workers over potlucks, BBQs, and bowling parties. Nika is a proud sister of two highly successful brothers and can boast mastering three languages herself: Khmer, Thai, and English. She is an avid camper, enjoys going to farmer markets, and loves cooking.


Bradley Wright


Bradley Wright has been a vital team member of NWCA since 2017. As our accountant and knower-of-all-things, Bradley is proud to work closely with his wonderful colleagues. He studied at the University of Washington. These days he dedicates his free time to his new house.


Dominic Nguyen

DTG Operator

Dominic Nguyen recently joined our Direct-To-Garment department. He says he loves the family work environment at Northwest Custom Apparel. In his free time, Dom likes to listen to music, hangout with friends, and play video games. He comes from a very big family which can be very chaotic at times, but is always exciting.


Sothea Tann

Production Team: Trimmer

Sothea Tann recently joined the Production Team in 2022. She finds Northwest Custom Apparel to be a good working environment with helpful and friendly staff. In her free time, Sothea spends quality time with her family and, overall, focuses on a peaceful and happy lifestyle.


Brian Beardsley

DTG Supervisor

Brian Beardsley has been with Northwest Custom Apparel since 2018. He is our DTG Supervisor. Brian loves that he gets to work with high-tech machines in a fun atmosphere. He has a bachelor’s degree in Graphic Design. He said, “I always wanted to create visually interesting assets in a variety of mediums”. In his free time, he enjoys building and painting models, playing video games, designing, and playing his guitar.


UT Tri Tran

Embroidery Machine Operator

UT Tri Tran loves Northwest Custom Apparel so much that, although she has already retired after a long career in machine embroidery operations, she is happy to return part time. She says, “I love the family style work environment and how everyone shares food, laughter, and fun on a regular basis.” In her free time she is dedicated to living a healthy and peaceful lifestyle with her friends and family.



Embroidery Machine Operator

BunsereytheavyHoeu, who goes by Theavy, won our Operator of the Year in 2021. She takes on many roles in the production team. She says, “These are not my co-workers, these are my family! I cherish all the memories we make together”. When she goes home to be with her family, she makes the most of her time with them by holding family get-togethers and even karaoke competitions.


Sreynai Meang

Embroidery Machine Operator

SreynaiMeang is a hard-working Machine Operator. She is most passionate about helping people. Sreynai, who goes by Nai, likes to exercise in her free time and talk with her family in Cambodia.


Kanha Chhorn

Embroidery Machine Operator

Kanha Chhorn has been an Embroidery Operator with Northwest Custom Apparel since 2018. She is delightful and always makes everyone smile and laugh. Kanha takes on additional tasks that allow us to exceed our customers’ expectations. In her free time, she can be found at her local temple or spending quality time with her family and friends.


Savy Som

Embroidery Machine Operator

SavySom is one of our Machine Operators who is passionate about embroidery and sewing. She enjoys working at NWCA because of its flexibility. She has two teenage sons and loves spending time with her family on the weekends.



Embroidery Machine Operator

SorphornSorm has been a Machine Operator since 2011. One of her four sisters works here as well. Her other relatives are in Cambodia. In her free time, Sorphorn studies English, listens to music, and enjoys exercising.


Jim Mickelson


Jim Mickelson, after a successful career with a major oil company, founded Northwest Embroidery in 1977. This was the first commercial embroidery in the Pacific Northwest. Over the years, Jim has become the guru of embroidery never refusing to answer a question or offer advice to his fellow embroiders. Jim and his wife Leeanna raised four wonderful children who went on to successful business careers.

Northwest Custom Apparel
Northwest Custom Apparel
163 Google reviews
Steve McMains
Steve McMains
Great place to do business with.
Hector Aponte
Hector Aponte
Splendid service by this team. I needed a job done in one day and without hesitation I was helped. Besides the no notice, need now accommodation, the overall quality of the job of superb.
anthony mckenna
anthony mckenna
Amazing service and quality of work.
katie latimer
katie latimer
This small business is excellent! Great turnaround times and pricing. We've completely switched over to them for our uniform needs. The embroidery looks amazing and very professional. We have gotten jackets, vests, safety vests, hats and uniform polo shirts with them. The screen prints are very resistant to numerous washes. They have been super flexible and patient with us and going through getting PO set up with our company.
Dave Lambing
Dave Lambing
I am the Quartermaster for the Tacoma Fire Buff Battalion. We use Northwest Custom Apparel to produce our uniform articles. Their work is always perfect and done is record time. I can't recommend them highly enough.
Kyle Keehnel
Kyle Keehnel
Our company has been going to NWCA for years and have always encountered friendly service and quality products.
Smokey B3ar21
Smokey B3ar21
Super friendly staff , wonderful products for our company and couldn’t be happier with them
Chuck Schilling
Chuck Schilling
Working with NWCA was like hitting the EASY button! Ten days from our initial meeting to completed shirts and we couldn't be more pleased.
Bret Lauritzen
Bret Lauritzen
Prompt service
Cassandra Johnson
Cassandra Johnson
Words can't describe how much I appreciate the outstanding customer service I received from Northwest Custom Apparel! I placed an order for two coats that I needed in one week for a Valentines' day gift and Nika made it happen! She was proactive, quickly responsive, and understanding of me needing to see different looks of our company logo. She was incredibly sweet, accommodating, and made every effort to make my order the way I wanted it. A part of me felt bad asking to see the different looks, but she reassured me it was not a problem and was on top of her game! Every staff member I interacted with when I came to their shop was very pleasant, welcoming, and attentive as well. All around great work! Will absolutely use them again and highly recommend!!! Thank you Northwest Custom Apparel!!!